Automatic Pressing and Sealing Detection Flexible Line for Air Suspension Airbags
2025-10-17
Project outcome
Overall cycle time: 25 seconds per piece (144 pieces per hour)
Leakage misjudgment rate: less than 0.3%, one-time compression qualification rate: 99.5%
One person saved, production capacity increased by 80%, ROI within 7 months
Project Background
Manual pressing takes 40 seconds per piece, and the sealing test takes 20 seconds. The cycle time does not match, and there is a 3 bar leakage point that is not visible to the naked eye.
Key technologies:
Eston ER10-900 six-axis + Hikvision infrared micro-leakage vision (imaging with a pressure difference of 0.01 bar)
Syringe upper computer closed-loop control: Pressing force 18 kN ± 50 N, visual judgment completed in 0.8 seconds
Dual-channel turntable, pressing and detection are carried out simultaneously